WO2011028515A3 - Methods and apparatus for pyrolyzing material - Google Patents

Methods and apparatus for pyrolyzing material Download PDF

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Publication number
WO2011028515A3
WO2011028515A3 PCT/US2010/046461 US2010046461W WO2011028515A3 WO 2011028515 A3 WO2011028515 A3 WO 2011028515A3 US 2010046461 W US2010046461 W US 2010046461W WO 2011028515 A3 WO2011028515 A3 WO 2011028515A3
Authority
WO
WIPO (PCT)
Prior art keywords
gaseous stream
chamber
methods
conduit
cooling
Prior art date
Application number
PCT/US2010/046461
Other languages
French (fr)
Other versions
WO2011028515A2 (en
Inventor
Stanislaw Kostek, Sr.
Stanislaw Kostek, Jr.
Original Assignee
Kostek Stanislaw Sr
Kostek Stanislaw Jr
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kostek Stanislaw Sr, Kostek Stanislaw Jr filed Critical Kostek Stanislaw Sr
Priority to EP10814234.0A priority Critical patent/EP2470621A4/en
Publication of WO2011028515A2 publication Critical patent/WO2011028515A2/en
Publication of WO2011028515A3 publication Critical patent/WO2011028515A3/en
Priority to US13/404,843 priority patent/US20120217150A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/44Other processes in ovens with mechanical conveying means with conveyor-screws
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • F23G5/0273Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using indirect heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02Gasoline
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/80Furnaces with other means for moving the waste through the combustion zone
    • F23G2203/801Furnaces with other means for moving the waste through the combustion zone using conveyors
    • F23G2203/8013Screw conveyors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/28Plastics or rubber like materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2900/00Special features of, or arrangements for incinerators
    • F23G2900/50205Waste pre-treatment by pyrolysis, gasification or cracking followed by condensation of gas into combustible oil or fat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

Abstract

Methods and systems (10) for substantially continuously treating comminuted material (28) containing carbon and hydrogen, for example, used tires, are provided. The methods include the steps of introducing the tire material to an elongated chamber (12), transferring the tire material through the elongated chamber, heating the tire material to a temperature sufficient to pyrolyze the material to produce a gaseous stream; discharging the gaseous stream from the chamber, and cooling at least some of the gaseous stream to liquefy components of the stream. The transfer may be effected by a flexible, center-less screw conveyor (18) to minimize material buildup in the vessel. The cooling of the gaseous stream may be practiced by reverse condensation. The apparatus may further comprise an agitator (52) positioned in a conduit (40) operatively connected to an outlet (38) from the chamber (12), the agitator adapted to displace any condensate formed in the conduit (40).
PCT/US2010/046461 2006-11-06 2010-08-24 Methods and apparatus for pyrolyzing material WO2011028515A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP10814234.0A EP2470621A4 (en) 2009-08-24 2010-08-24 Methods and apparatus for pyrolyzing material
US13/404,843 US20120217150A1 (en) 2006-11-06 2012-02-24 Methods and apparatus for pyrolyzing material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US23634309P 2009-08-24 2009-08-24
US61/236,343 2009-08-24

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/935,760 Continuation US20080128259A1 (en) 2006-11-06 2007-11-06 Methods and apparatus for pyrolyzing material

Publications (2)

Publication Number Publication Date
WO2011028515A2 WO2011028515A2 (en) 2011-03-10
WO2011028515A3 true WO2011028515A3 (en) 2011-06-23

Family

ID=41277941

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2010/046461 WO2011028515A2 (en) 2006-11-06 2010-08-24 Methods and apparatus for pyrolyzing material

Country Status (3)

Country Link
EP (1) EP2470621A4 (en)
GB (1) GB2475671B (en)
WO (1) WO2011028515A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2546294A1 (en) * 2011-07-14 2013-01-16 NCT GmbH Method and assembly for converting old rubber tyres to reusable fluid materials
PL224515B1 (en) * 2013-05-16 2017-01-31 Robert Barczyk Method for processing plastic waste and the arrangement for processing plastic waste
CN104017592A (en) * 2014-05-27 2014-09-03 中国重型机械研究院股份公司 Multitube heating rotary pulverized coal pyrolysis system
FI128105B (en) * 2016-05-19 2019-09-30 Ecomation Oy Pyrolysis device
CN113293015A (en) * 2021-06-25 2021-08-24 王晓光 Device and method for quickly preparing charcoal from straw and recycling smoke dust

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5693188A (en) * 1994-06-27 1997-12-02 Unique Tire Recycling (Canada) Inc. Hydrocarbon thermal processing apparatus
US20020119089A1 (en) * 1999-12-14 2002-08-29 Tirenergy Corporation Process for pyrolyzing tire shreds and tire pyrolysis systems
US20070286779A1 (en) * 2006-04-18 2007-12-13 Daniel Steinmeyer Method of devolatilizing recycled carbon black and associated method
US20080063578A1 (en) * 2006-09-07 2008-03-13 Humboldt Environmental and Renewable Technolgies, Inc. System and method for reducing carbonaceous materials
US20080128259A1 (en) * 2006-11-06 2008-06-05 Stanislaw Kostek Methods and apparatus for pyrolyzing material

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056461A (en) * 1976-06-25 1977-11-01 Chevron Research Company Retorting process utilizing a flexible, helical shaped conveyor
US5129995A (en) * 1990-02-01 1992-07-14 General Motors Corporation Pyrolysis process and apparatus
US5198018A (en) * 1991-02-14 1993-03-30 General Motors Corporation Pyrolysis process and apparatus
US5720232A (en) * 1996-07-10 1998-02-24 Meador; William R. Method and apparatus for recovering constituents from discarded tires
CA2261489A1 (en) * 1999-02-12 1999-12-20 Joseph Iwasenko Method of treating organic and inorganic waste material
DE10316969A1 (en) * 2003-04-14 2004-12-02 Jochen Herrlinger Process and device for the catalytic treatment of residues in continuously cleaned and heated tube bundle reactors

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5693188A (en) * 1994-06-27 1997-12-02 Unique Tire Recycling (Canada) Inc. Hydrocarbon thermal processing apparatus
US20020119089A1 (en) * 1999-12-14 2002-08-29 Tirenergy Corporation Process for pyrolyzing tire shreds and tire pyrolysis systems
US20070286779A1 (en) * 2006-04-18 2007-12-13 Daniel Steinmeyer Method of devolatilizing recycled carbon black and associated method
US20080063578A1 (en) * 2006-09-07 2008-03-13 Humboldt Environmental and Renewable Technolgies, Inc. System and method for reducing carbonaceous materials
US20080128259A1 (en) * 2006-11-06 2008-06-05 Stanislaw Kostek Methods and apparatus for pyrolyzing material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2470621A4 *

Also Published As

Publication number Publication date
GB0916410D0 (en) 2009-10-28
EP2470621A4 (en) 2015-04-15
WO2011028515A2 (en) 2011-03-10
EP2470621A2 (en) 2012-07-04
GB2475671A (en) 2011-06-01
GB2475671B (en) 2012-05-02

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